What is a Carbide End Mill?
In its most basic sense, a carbide end mill is a cutting tool that can be used for a wide range of industrial milling operations. It will commonly be used in lathes and similar resources used for metalwork cutting and applications.
Carbide end mills are, unsurprisingly, made from a compound of carbide and cobalt. While they may look like drill bits at a glance, they offer a far better function as they can move in all directions (unlike a standard drill bit). This makes them particularly ideal for a range of geometric cutting tasks, and are often used on aluminium.
They fit into a lathe in a straightforward fashion and offer a reliable performance even under high heat and pressure. They may be used to create a variety of grooves, slots, and pockets in the workpiece.
As one of the biggest Solid Carbide End Mills manufacturers in Dezhou, China, Drillstar produces and stock all kinds of standard high-performance solid carbide end mills for steel, aluminum, stainless steel, etc. OEM and special tools are also provided.
Why Choose Carbide End Mills?
First and foremost, the fact that an increasing number of mould shops and applications are choosing aluminium over traditional steel materials has resulted in a significant spike in popularity for carbide end mills.
Aluminium has soft properties, meaning that very specific geometries and characteristics are needed to gain reliable results. This makes carbide end mills the perfect tool for the job.
Carbide end mills ultimately save time and money. When using the correct cutting geometries and coatings, mould finishing times are significantly reduced as achieving finishes of 16µ and above becomes far easier. Likewise, metal removals can become up to five times faster.
The wide range of geometries and angles also leaves the user with immense versatility and control. From indexable end mills to helical cutting edges, those tools can be used to create a wide range of finishes.
When working in the metalwork arena, the choice of cutting materials is one of the greatest decisions you’ll face as the selections will influence everything about the final outcome.
The Right Tool
Finding The Right Carbide End Mills
When choosing the right carbide end mills for your applications, there are several factors to consider. These include the critical angles (end cutting edge angle, axial relief angle, radial relief angle, and radial rake angle) and length and finish of the flutes.
Drillstar takes great pride in providing a wide range of carbide end mills. The extensive tools work as End milling, keyway machining, crescent keyway machining, conical surface milling (such as “t” shaped groove), dovetail groove machining, fine profiling cutting and die machining
Also, we can provide cut-to-length h6 polished carbide rods(cutting tool blanks) for end mills manufacturing.
Whether you know exactly what type of carbide end mill is required or need to discuss the options with an expert, we are here to help.